2005 POLARIS SPORTSMAN 400 MANUAL PDF

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One Way Valve Plug Torque: Pull release lever at the rear of the seat Lift and pull seat rearward, disengaging seat from tabs at the rear of the fuel tank Side panels See page 5.

The feed side of the oil pump draws oil through the hose and into the crankcase oil gallery, and then pumps the oil through another passage to the one way valve. Page 5 – projex inbox. Check for current draw with the key off. Splrtsman boot off throttle cable adjuster and jam nut.

Strut Assembly – projex inbox.

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Don’t have an account? The recoil starter, starter motor, starter drive, flywheel, stator, cam chain and sprockets can be serv- iced with the engine in the frame.

POLARIS SPORTSMAN SERVICE MANUAL Pdf Download.

By pressing ‘print’ button you will print only current page. Drive Clutch Spring Specifications – projex inbox.

Working from the top, insert adapter number ten onto puller. Remove all carbon from valve with a soft wire wheel. Page 83 – projex inbox. Front Caliper Mounting Bolt Torque 18 ft. Working from inside of cover, insert bushing and bushing installation tool into center of clutch cover.

Remove 2 bolts holding pump drive gear C.

Valve Inspection – projex inbox. Moveable Sheave Bushing Inspection: Rear Suspension Assembly – projex inbox.

Polaris Sportsman 400 Manuals

sporttsman Summary of Contents for Polaris Sportsman Page 1 – projex inbox. Front Disc Inspection – projex inbox. Use the crankshaft installation tool kit PN to prevent damage to the crankshaft and main bearings during installation. Keep Spacers In Order 9. Place armature in field magnet casing. Dual Hydraulic Caliper Bleeding – projex inbox.

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Polaris Sportsman Manual | eBay

Fuel Pump Assembly 2. To install housing, reverse removal procedure. Polaris Sportsman Manuals Refine Results. Remove front output ring polais. Begin bleeding procedure with the caliper manuap is Forward farthest from the master cylinder.

If front axle sleeves become damaged and leak fluid they are replaceable. Seal stator wire grommet with 3 Bond or equivalent sealer. Awd Front Hub Bearing Adjustment 7.

Make sure you have a clean work area to disassemble brake components.

Diaphragm, Gasket Set 3. Gasket The pre filter should be cleaned before each ride, using the following procedure. Camshaft Inspection – projex inbox. Compression Test, Engine Mounts – projex inbox. Place machine on a smooth level surface.